Masonite doubles its factory production capacity and reduces delivery time by 30%

Client
Masonite
Sector
Manufacturing
Expertise
  • Manufacturing Project Management

CONTEXT

Lemieux Doors (now the property of Masonite) specializes in the manufacture of wooden doors.

CHALLENGES

After many years of strong growth, the company found itself dealing with a new industry trend: customization.

ASSIGNMENT

Increase the door maker’s agility and production capacity without compromising product quality or delivery time.

To achieve this, Merkur reviewed manufacturing processes and methods. In addition, the integration of new technologies and a plant layout redesign enabled efficient mass customization.

RESULTS

100%

increase in production capacity

OBJECTIVE AND ACTIONS

To boost Lemieux Doors’ productivity, agility, profitability, and capacity, we assembled a team of experts in manufacturing performance and manufacturing project engineering who did just that.

  • Double weekly production using automated equipment
  • Optimize production flows
  • Reduce delivery times by optimizing the supply chain
  • Achieve mass customization at a very competitive cost

TOOLS AND TECHNIQUES

Project management

Merkur’s approach is to always deliver the best customized solution to address its clients’ challenges. With the support of Merkur’s experts, the company achieved its objective while maintaining strong profitability.

Merkur

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